Custom Made Band Knife Blades For
Vertical Foam Cutting
Bandknife blades for the Vertical Cutting Machines are essential for precise trimming and splitting of Flexible PU Foam, Rebonded Foam and Rigid Foam blocks, maximising material utilisation in foam conversion.
Knife Edge / DBSE
The Double Bevel Single Edge blade stands as the most ubiquitous cutting edge, serving various cutting, slicing, and peeling tasks. It finds application across vertical, horizontal, carousel, peeling, slicing, and CNC machines.
Knife Edge / DBDE
Double Bevel Double Edge is used on vertical cutting machines to enhance productivity. Cutting takes place when the table is pushed forward and also while reversing the table. Requires 4 grinders.
Knife Edge Twisted / DBDE
The Double Bevel Double Edge Twisted blade is utilized on vertical cutting machines to elevate productivity and achieve tight tolerances. It enables cutting during both forward and reverse table movements, requiring only two grinders for operation.
Concave – DBSE
Available in: 2 & 4 TPI
The Concave Double Bevel Single Edge, also known as the Scalloped Edge, undergoes profile grinding to create a hybrid version combining attributes of the Knife Edge and the Serrated profile, resulting in superior cutting performance. This profile, widely recognized as the most popular choice, finds applications across various industries. It is employed on both horizontal and vertical cutting machines.
Convex – DBSE
The Convex/Wavy-DBSE is a gentler and less aggressive alternative to the Concave/Scallop profile. It retains the advantages of a knife edge while allowing interrupted cutting without material tearing, thus minimizing dust generation. This profile is suitable for use with both horizontal and vertical cutting machines.
V tooth Serrated DBSE / Diamond Pointed Tooth
Available in: 6, 8, 10, 14 & 18 TPI
The V toothed pointed is a popular profile. This profile is aggressive as compared to the knife edge blade. Generates some dust. Good for cutting hard foams and helps in avoiding the sharpening mechanism on the cutting machine. Used on vertical, horizontal, carousel, and CNC machines.
Angle Tooth DBSE / C type
Available in: 2, 4, 6, 8, 10 & 14 TPI
The Angle Toothed Double Bevel Single Edge is far more aggressive in its cutting action.
V tooth Serrated DBDE/ Diamond Pointed Tooth
Available in: 6, 8, 10, 14 & 18 TPI
The V toothed serrated Double Bevel Double Edge apart from faster cutting also helps in higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. Used on Vertical cutting machines.
Angle Tooth DBDE / C type
Available in: 2, 4, 6, 8, 10 & 14 TPI
The Angle Toothed Double Bevel Double Edge apart from faster cutting also helps in higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. Used on the vertical cutting machine.
Notch Tooth DBSE
The Notch Tooth DBSE is specifically engineered for foam cutting applications, offering exceptional precision and control. Its unique notch tooth design allows for clean and accurate cuts through various densities of foam materials, including polyurethane foam, memory foam, foam rubber and insulating material.
Notch Tooth DBDE
The Notch Tooth DBDE is specifically designed for precision cutting in foam applications. With its
unique notch tooth design, this blade ensures smooth and accurate cuts, minimizing material
waste and improving overall efficiency. Whether cutting foam for packaging. upholstery, or
insulation, the Notch Tooth DBDE Band Knife Blade provides exceptional performance and
reliability]
Flat Tooth DBSE
The Flat Top with an Flat Notch Double Bevel Single Edge is an Hybrid which combines the Knife Edge with a Flat Notch to give a higher productivity through its interrupted cutting. Used on vertical, horizontal, carousel and CNC machines.
Flat Tooth DBDE
The Flat Top with a Flat Notch Double Bevel Double Edge is an Hybrid which combines the Knife Edge with a Flat Notch to give a higher productivity through its interrupted cutting. The Double Edge enhances productivity as the cutting takes place when the table is pushed forward and also while reversing the table. Used on a vertical cutting machine.
Angle Tooth All Tooth Set SE
Available in: 4, 6, 8, 10 & 14 TPI
The All Tooth Set Angle Toothed Single Edge is far more aggressive in its cutting action. The tooth set helps in cutting rigid foam, very high density rebonded foam and abrasive pads. Used on vertical, horizontal and carousel machines
Angle Tooth All Tooth Set DE
Available in: 4, 6, 8, 10 & 14 TPI
The All Tooth Set Angle Toothed Single Edge is far more aggressive in its cutting action and offers a higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. The tooth set helps in cutting rigid foam, very high density rebonded foam and abrasive pads. Used on a vertical cutting machine.
Pointed Tooth All Tooth Set SE
The Pointed V toothed All Tooth Set is an aggressive profile and is used in cutting rigid foam, very high density rebounded foam and abrasive pads. Used on vertical, horizontal and carousel machines.
Pointed Tooth All Tooth Set DE
The All Tooth Set Pointed V Toothed Double Edge is far more aggressive in its cutting action and offers a higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. The tooth set helps in cutting rigid foam, very high density rebonded foam and abrasive pads. Used on a vertical cutting machine.
Width in mm | Thickness in mm | Width in Inches | Thickness in Inches |
|---|---|---|---|
8 | 0.45 / 0.50 / 0.60 | 0.314 | 0.017 / 0.019 / 0.023 |
10 | 0.45 / 0.50 / 0.60 | 0.393 | 0.017 / 0.019 / 0.023 |
12 | 0.45 / 0.50 / 0.60 | 0.472 | 0.017 / 0.019 / 0.023 |
15 | 0.45 / 0.50 / 0.60 | 0.590 | 0.017 / 0.019 / 0.023 |
20 | 0.45 / 0.50 / 0.60 | 0.787 | 0.017 / 0.019 / 0.023 |
25 | 0.45 / 0.50 / 0.60 | 0.984 | 0.017 / 0.019 / 0.023 |
30 | 0.45 / 0.50 / 0.60 | 1.181 | 0.017 / 0.019 / 0.023 |