Foam Cutting Bandknife Blades
1. Custom Made Band Knife Blades For Vertical Foam Cutting
Bandknife blades for the Vertical Cutting Machines are essential for precise trimming and splitting of Flexible PU Foam and Rebonded Foam blocks, maximising material utilisation in foam conversion. We customise blades to fit various foam cutting machines, including Sunkist, Hyma, Fecken Kirfel, Baeumer, Esun, and others.
Width in mm | Thickness in mm |
|---|---|
8 | 0.45 |
10 | 0.45 |
12 | 0.45 / 0.50
|
15 | 0.45 / 0.50 / 0.60 |
20 | 0.45 / 0.50 / 0.60 |
25 | 0.45 / 0.50 / 0.60 |
30 | 0.45 / 0.50 |
Width in Inches | Thickness in Inches |
|---|---|
0.314 | 0.017 |
0.393 | 0.017 |
0.472 | 0.017 / 0.019
|
0.590 | 0.017 / 0.019 / 0.023 |
0.787 | 0.017 / 0.019 / 0.023 |
0.984 | 0.017 / 0.019 / 0.023 |
1.181 | 0.017 / 0.019 |
Knife Edge / DBSE
The Single Bevel Single Edge blade is specifically designed for peeling and slicing tasks. It is frequently employed on vertical and horizontal cutting machines.
Knife Edge / DBDE
Double Bevel Double Edge is used on vertical cutting machines to enhance productivity. Cutting takes place when the table is pushed forward and also while reversing the table. Requires 4 grinders.
Knife Edge Twisted / DBDE
The Double Bevel Double Edge Twisted blade is utilized on vertical cutting machines to elevate productivity and achieve tight tolerances. It enables cutting during both forward and reverse table movements, requiring only two grinders for operation.
Concave - DBSE
The Concave Double Bevel Single Edge, also known as the Scalloped Edge, undergoes profile grinding to create a hybrid version combining attributes of the Knife Edge and the Serrated profile, resulting in superior cutting performance. This profile, widely recognized as the most popular choice, finds applications across various industries. It is employed on both horizontal and vertical cutting machines.
Convex – DBSE
The Convex/Wavy-DBSE is a gentler and less aggressive alternative to the Concave/Scallop profile. It retains the advantages of a knife edge while allowing interrupted cutting without material tearing, thus minimizing dust generation. This profile is suitable for use with both horizontal and vertical cutting machines.
V tooth Serrated DBSE / Diamond Pointed Tooth
The V toothed pointed is a popular profile. This profile is aggressive as compared to the knife edge blade. Generates some dust. Good for cutting hard foams and helps in avoiding the sharpening mechanism on the cutting machine. Used on vertical, horizontal, carousel, and CNC machines.
Angle Tooth DBSE / C type
The Angle Toothed Double Bevel Single Edge is far more aggressive in its cutting action.
V tooth Serrated DBDE/ Diamond Pointed Tooth
The V toothed serrated Double Bevel Double Edge apart from faster cutting also helps in higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. Used on Vertical cutting machines.
Angle Tooth DBDE / C type
The Angle Toothed Double Bevel Double Edge apart from faster cutting also helps in higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. Used on the vertical cutting machine.
Notch Tooth DBSE
The Notch Tooth DBSE is specifically engineered for foam cutting applications, offering exceptional precision and control. Its unique notch tooth design allows for clean and accurate cuts through various densities of foam materials, including polyurethane foam, memory foam, foam rubber and insulating material.
Notch Tooth DBDE
The Notch Tooth DBDE is specifically designed for precision cutting in foam applications. With its unique notch tooth design, this blade ensures smooth and accurate cuts, minimizing material waste and improving overall efficiency. Whether cutting foam for packaging, upholstery, or insulation, the Notch Tooth DBDE Band Knife Blade provides exceptional performance and reliability.
Flat Tooth DBSE
The Flat Top with Flat Notch Double Bevel Single Edge is an Hybrid which combines the Knife Edge with a Flat Notch to give a higher productivity through its interrupted cutting. Used on vertical, horizontal, carousel and CNC machines.
Flat Tooth DBDE
The Flat Top with a Flat Notch Double Bevel Double Edge is an Hybrid which combines the Knife Edge with a Flat Notch to give a higher productivity through its interrupted cutting. The Double Edge enhances productivity as the cutting takes place when the table is pushed forward and also while reversing the table. Used on a vertical cutting machine.
Angle Tooth All Tooth Set SE
The All Tooth Set Angle Toothed Single Edge is far more aggressive in its cutting action. The tooth set helps in cutting rigid foam, very high density rebonded foam and abrasive pads. Used on vertical, horizontal and carousel machines
Angle Tooth All Tooth Set DE
The All Tooth Set Angle Toothed Single Edge is far more aggressive in its cutting action and offers a higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. The tooth set helps in cutting rigid foam, very high density rebonded foam and abrasive pads. Used on a vertical cutting machine.
Pointed Tooth All Tooth Set SE
The Pointed V toothed All Tooth Set is an aggressive profile and is used in cutting rigid foam, very high density rebounded foam and abrasive pads. Used on vertical, horizontal and carousel machines.
Pointed Tooth All Tooth Set DE
The All Tooth Set Pointed V Toothed Double Edge is far more aggressive in its cutting action and offers a higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. The tooth set helps in cutting rigid foam, very high density rebonded foam and abrasive pads. Used on a vertical cutting machine.
2. Custom Made Band Knife Blade For Horizontal/Circular Cutting Machine
Bandknife blades are versatile tools for cutting a wide range of materials in Horizontal and Circular machines. They handle different thicknesses with precision, ideal for large-scale production, fit various foam cutting machines like Sunkist, Hyma, Fecken Kirfel, Baeumer, Esun, and others, ensuring uninterrupted workflow and enhanced efficiency.
Width in mm | Thickness in mm |
|---|---|
25 | 0.45 / 0.50 / 0.60 |
30 | 0.45 / 0.50 / 0.60 |
35 | 0.50 / 0.60 / 0.70 |
40 | 0.50 / 0.60 / 0.70 |
50 | 0.60 / 0.70 / 0.80 / 0.90 / 1.00 |
60 | 0.60 / 0.80 / 1.00 |
Width in Inches | Thickness in Inches |
|---|---|
0.9842 | 0.0177 / 0.0197 / 0.0236 |
1.1811 | 0.0177 / 0.0197 / 0.0236 |
1.3779 | 0.0197 / 0.0236 / 0.0275 |
1.5748 | 0.0197 / 0.0236 / 0.0275 |
1.9685 | 0.0236 / 0.0275 / 0.0314 / 0.0354 / 0.0393 |
2.3622 | 0.0236 / 0.0314 / 0.0393 |
Knife Edge / SBSE
The Single Bevel Single Edge blade is specifically designed for peeling and slicing tasks. It is frequently employed on horizontal cutting machines.
Knife Edge / DBSE
The Single Bevel Single Edge blade is specifically designed for peeling and slicing tasks. It is frequently employed on horizontal cutting machines.
Knife Edge / DBSE Variable Bevel
The Double Bevel Single Edge Variable Bevel blade is primarily utilized on carousel machines, excelling in slicing thin sheets and ensuring precision in sheet thickness. With a bevel ratio of 1:4, it meets stringent tolerance requirements.
Concave – DBSE
The Concave Double Bevel Single Edge, also known as the Scalloped Edge, undergoes profile grinding to create a hybrid version combining attributes of the Knife Edge and the Serrated profile, resulting in superior cutting performance. This profile, widely recognized as the most popular choice, finds applications across various industries. It is employed on both horizontal and vertical cutting machines.
Convex – DBSE
The Convex/Wavy-DBSE is a gentler and less aggressive alternative to the Concave/Scallop profile. It retains the advantages of a knife edge while allowing interrupted cutting without material tearing, thus minimizing dust generation. This profile is suitable for use with both horizontal and vertical cutting machines.
V tooth Serrated DBSE / Diamond Pointed Tooth
The V toothed pointed is a popular profile. This profile is aggressive as compared to the knife edge blade. Generates some dust. Good for cutting hard foams and helps in avoiding the sharpening mechanism on the cutting machine. Used on vertical, horizontal, carousel, and CNC machines.
Angle Tooth DBSE / C type
The Angle Toothed Double Bevel Single Edge is far more aggressive in its cutting action.
Notch Tooth DBSE
The Notch Tooth DBSE is specifically engineered for foam cutting applications, offering exceptional precision and control. Its unique notch tooth design allows for clean and accurate cuts through various densities of foam materials, including polyurethane foam, memory foam, foam rubber and insulating material.
Flat Tooth DBSE
The Flat Top with Flat Notch Double Bevel Single Edge is an Hybrid which combines the Knife Edge with a Flat Notch to give a higher productivity through its interrupted cutting. Used on vertical, horizontal, carousel and CNC machines.
Products
3. Custom Made Band Knife Blade For Peeling Machine / Long Block Cutter
Bandknife blades designed for peeling machines are ideal for processing PU foam and similar soft materials, including peeling heavy blocks to produce long and thin sheets. These specialized blades are tailored to meet the rigorous demands of industries such as automotive and mattress manufacturing. With exceptional precision and efficiency, these band knife blades consistently deliver smooth and flawless peeling, ensuring consistent sheet thickness. They support the seamless production of high-quality sheets for various industrial applications.
Products
Knife Edge / SBSE
The Single Bevel Single Edge blade is specifically designed for peeling and slicing tasks. It is frequently employed on horizontal cutting machines.
Knife Edge / DBSE
The Double Bevel Single Edge blade stands as the most ubiquitous cutting edge, serving various cutting, slicing, and peeling tasks. It finds application across vertical, horizontal, carousel, peeling, slicing, and CNC machines.
Knife Edge / DBSE Variable Bevel
The Double Bevel Single Edge Variable Bevel blade is primarily utilized on carousel machines, excelling in slicing thin sheets and ensuring precision in sheet thickness. With a bevel ratio of 1:4, it meets stringent tolerance requirements.
Width in mm | Thickness in mm |
|---|---|
25 | 0.45 / 0.50 / 0.60 |
30 | 0.45 / 0.50 / 0.60 |
35 | 0.50 |
40 | 0.50 / 0.60 |
50 | 0.50 / 0.60 / 0.70 / 0.80 / 0.9
0/ 1.00 |
60 | 0.60 / 0.80 / 1.00 |
80 | 0.60 / 0.80 / 1.00 |
90 | 1.00 / 1.20 |
100 | 1.00 / 1.20 |
Width in Inches | Thickness in Inches |
|---|---|
0.9842 | 0.0177 / 0.0196 / 0.0236 |
1.1811 | 0.0177 / 0.0196 / 0.0236 |
1.3779 | 0.0196 |
1.5748 | 0.0196 / 0.0236 |
1.9685 | 0.0196 / 0.0236 / 0.0275 / 0.0314 / 0.0354 / 0.0393 |
2.3622 | 0.0236 / 0.0314 / 0.0393 |
3.14961 | 0.0236 / 0.0314 / 0.0393 |
3.54331 | 0.0393 / 0.0472 |
3.93701 | 0.0393 / 0.0472 |
4. CNC Contour Cutting Bandknife Machine Blades
Diamond CNC blades are meticulously crafted for CNC machines. These machines come in two primary configurations the Reciprocating/ Oscillating machine, which seamlessly accommodates non-welded CNC blades, and the Continuous Bandknife Cutting machine, precisely engineered for welded CNC blades. These specialized CNC blades serve the purpose of cutting both flexible and rebonded foam into customized shapes and components, upholstered furniture, and mattresses, as well as in the packaging and insulation industries.
Knife Edge / DBSE
The Double Bevel Single Edge blade stands as the most ubiquitous cutting edge, serving various cutting, slicing, and peeling tasks. It finds application across vertical, horizontal, carousel, peeling, slicing, and CNC machines.
Flat Tooth DBSE
The Flat Top with Flat Notch Double Bevel Single Edge is an Hybrid which combines the Knife Edge with a Flat Notch to give a higher productivity through its interrupted cutting. Used on vertical, horizontal, carousel and CNC machines.
V tooth Serrated DBSE / Diamond Pointed Tooth
The V toothed pointed is a popular profile. This profile is aggressive as compared to the knife edge blade. Generates some dust. Good for cutting hard foams and helps in avoiding the sharpening mechanism on the cutting machine. Used on vertical, horizontal, carousel, and CNC machines.
Notch Tooth DBSE
The Notch Tooth DBSE is specifically engineered for foam cutting applications, offering exceptional precision and control. Its unique notch tooth design allows for clean and accurate cuts through various densities of foam materials, including polyurethane foam, memory foam, foam rubber and insulating material.
Products
Width in mm | Thickness in mm |
|---|---|
3 | 0.45 / 0.60 |
3.60 | 0.60 |
3.80 | 0.70 |
4.50 | 0.60 / 0.70 / 0.80 |
Width in Inches | Thickness in Inches |
|---|---|
0.1181 | 0.0177 / 0.0236 |
0.1417 | 0.0236 |
0.1496 | 0.0275 |
0.1771 | 0.0236 / 0.0275 / 0.0314 |
5. Custom Made Band Knife Blade For Cnc Contour Machine - Oscillating Type
Embark on a journey of precision and craftsmanship with our custom band knife blades, designed for CNC contour machines, especially the oscillating type. These blades blend innovation and technology, offering unmatched performance for intricate cutting tasks. Whether sculpting designs or navigating complex contours, our blades redefine precision and efficiency. The oscillating motion enhances versatility, adapting seamlessly to various materials and patterns. Elevate your CNC cutting with blades that exceed demands. Choose our blades for reliability, precision, and excellence in every cut. Opt for a new standard of craftsmanship with our unparalleled cutting experience.
Flat Tooth DBSE
The Flat Top with Flat Notch Double Bevel Single Edge is an Hybrid which combines the Knife Edge with a Flat Notch to give a higher productivity through its interrupted cutting. Used on vertical, horizontal, carousel and CNC machines.
V tooth Serrated DBSE
The V toothed pointed is a popular profile. This profile is aggressive as compared to the knife edge blade. Generates some dust. Good for cutting hard foams and helps in avoiding the sharpening mechanism on the cutting machine. Used on vertical, horizontal, carousel, and CNC machines.
Pointed Tooth All Tooth Set SE
The Pointed V toothed All Tooth Set is an aggressive profile and is used in cutting rigid foam, very high density rebounded foam and abrasive pads. Used on vertical, horizontal and carousel machines.
Angle Tooth All Tooth Set SE
The All Tooth Set Angle Toothed Single Edge is far more aggressive in its cutting action. The tooth set helps in cutting rigid foam, very high density rebonded foam and abrasive pads. Used on vertical, horizontal and carousel machines
Width in mm | Thickness in mm |
|---|---|
3 | 0.45 / 0.60 |
3.60 | 0.60 |
3.80 | 0.70 |
4.50 | 0.60 / 0.70 / 0.80 |
Width in Inches | Thickness in Inches |
|---|---|
0.1181 | 0.0177 / 0.0236 |
0.1417 | 0.0236 |
0.1496 | 0.0275 |
0.1771 | 0.0236 / 0.0275 / 0.0314 |
6. Custom made Band Knife Blade for Looper
These band knife blades are a specialised tool designed for use in peeling/splitting machines, uniquely suited for processing long blocks into thin sheet rolls. We can customize any size for different splitting machines like Stenberg, Fecken Kirfel, Baeumer, and other looper machines.
Knife Edge / DBSE
The Double Bevel Single Edge blade stands as the most ubiquitous cutting edge, serving various cutting, slicing, and peeling tasks. It finds application across vertical, horizontal, carousel, peeling, slicing, and CNC machines.
Products
Width in mm | Thickness in mm |
|---|---|
60 | 0.60 / 0.80 / 1.00 |
80 | 0.60 / 0.80 / 1.00
|
Width in Inches | Thickness in Inches |
|---|---|
2.3622 | 0.0236 /0.0314 / 0.0393 |
3.1496 | 0.0236 /0.0314 / 0.0393 |
7. Rigid Foam Band Knife Blades Application
Rigid foam band knife blades in different configurations are the ultimate superheroes for slicing and converting tough materials like rigid foam and insulation materials like rockwool. They serve as your trusty sidekick in manufacturing. Crafted for precision, they effortlessly shape insulation and create custom designs. Consider them your secret weapon for clean and efficient cuts every time.
Width in mm | Thickness in mm |
|---|---|
8 | 0.45 |
10 | 0.45 |
12 | 0.45 / 0.50 |
15 | 0.45 / 0.50 / 0.60 |
20 | 0.45 / 0.50 / 0.60 |
25 | 0.45 / 0.50 / 0.60 |
30 | 0.50 / 0.60 / 0.70 / 0.80
|
Width in Inches | Thickness in Inches |
|---|---|
0.3149 | 0.0177 |
0.3937 | 0.0177 |
0.4724 | 0.0177 / 0.0196 |
0.5905 | 0.01771 / 0.0196 / 0.0236 |
0.7874 | 0.01771 / 0.0196 / 0.0236 |
0.9842 | 0.01771 / 0.0196 / 0.0236 |
1.1811 | 0.0196 / 0.0236 / 0.0275 / 0.0314
|
Angle Tooth DBSE / C type
The Angle Toothed Double Bevel Single Edge is far more aggressive in its cutting action.
V tooth Serrated DBSE / Diamond Pointed Tooth
The V toothed pointed is a popular profile. This profile is aggressive as compared to the knife edge blade. Generates some dust. Good for cutting hard foams and helps in avoiding the sharpening mechanism on the cutting machine. Used on vertical, horizontal, carousel, and CNC machines.
Angle Tooth DBDE / C type
The Angle Toothed Double Bevel Double Edge apart from faster cutting also helps in higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. Used on the vertical cutting machine.
V tooth Serrated DBDE/ Diamond Pointed Tooth
The V toothed serrated Double Bevel Double Edge apart from faster cutting also helps in higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. Used on Vertical cutting machines.
Notch Tooth DBDE
The Notch Tooth DBDE is specifically designed for precision cutting in foam applications. With its unique notch tooth design, this blade ensures smooth and accurate cuts, minimizing material waste and improving overall efficiency. Whether cutting foam for packaging, upholstery, or insulation, the Notch Tooth DBDE Band Knife Blade provides exceptional performance and reliability.
Notch Tooth DBSE
The Notch Tooth DBSE is specifically engineered for foam cutting applications, offering exceptional precision and control. Its unique notch tooth design allows for clean and accurate cuts through various densities of foam materials, including polyurethane foam, memory foam, foam rubber and insulating material.
Flat Tooth DBDE
The Flat Top with a Flat Notch Double Bevel Double Edge is an Hybrid which combines the Knife Edge with a Flat Notch to give a higher productivity through its interrupted cutting. The Double Edge enhances productivity as the cutting takes place when the table is pushed forward and also while reversing the table. Used on a vertical cutting machine.
Flat Tooth DBSE
The Flat Top with Flat Notch Double Bevel Single Edge is an Hybrid which combines the Knife Edge with a Flat Notch to give a higher productivity through its interrupted cutting. Used on vertical, horizontal, carousel and CNC machines.
Pointed Tooth All Tooth Set DE
The All Tooth Set Pointed V Toothed Double Edge is far more aggressive in its cutting action and offers a higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. The tooth set helps in cutting rigid foam, very high density rebonded foam and abrasive pads. Used on a vertical cutting machine.
Angle Tooth All Tooth Set DE
The All Tooth Set Angle Toothed Single Edge is far more aggressive in its cutting action and offers a higher productivity as the cutting takes place when the table is pushed forward and also while reversing the table. The tooth set helps in cutting rigid foam, very high density rebonded foam and abrasive pads. Used on a vertical cutting machine.
Pointed Tooth All Tooth Set SE
The Pointed V toothed All Tooth Set is an aggressive profile and is used in cutting rigid foam, very high density rebounded foam and abrasive pads. Used on vertical, horizontal and carousel machines.
Angle Tooth All Tooth Set SE
The All Tooth Set Angle Toothed Single Edge is far more aggressive in its cutting action. The tooth set helps in cutting rigid foam, very high density rebonded foam and abrasive pads. Used on vertical, horizontal and carousel machines
Products
8. Custom Made Band Knife Blade For Block Cutter-Guillotine & Vertical
VCO: A foam block cutter compatible with Cannon Vickling and China-made machines. Engineered for precision and efficiency in foam cutting, it ensures smooth, accurate cuts for consistent results. Versatile and capable of handling different foam types and thicknesses, it boosts productivity without compromising quality. With advanced features and sturdy construction, it’s a reliable upgrade for cutting operations, enhancing efficiency and productivity.
Available Dimension for VCO
Knife Edge / DBSE
The Double Bevel Single Edge blade stands as the most ubiquitous cutting edge, serving various cutting, slicing, and peeling tasks. It finds application across vertical, horizontal, carousel, peeling, slicing, and CNC machines.
Concave – DBSE
The Concave Double Bevel Single Edge, also known as the Scalloped Edge, undergoes profile grinding to create a hybrid version combining attributes of the Knife Edge and the Serrated profile, resulting in superior cutting performance. This profile, widely recognized as the most popular choice, finds applications across various industries. It is employed on both horizontal and vertical cutting machines.
Convex – DBSE
The Convex/Wavy-DBSE is a gentler and less aggressive alternative to the Concave/Scallop profile. It retains the advantages of a knife edge while allowing interrupted cutting without material tearing, thus minimizing dust generation. This profile is suitable for use with both horizontal and vertical cutting machines.
V tooth Serrated DBSE / Diamond Pointed Tooth
The V toothed pointed is a popular profile. This profile is aggressive as compared to the knife edge blade. Generates some dust. Good for cutting hard foams and helps in avoiding the sharpening mechanism on the cutting machine. Used on vertical, horizontal, carousel, and CNC machines.
Notch Tooth DBSE
The Notch Tooth DBSE is specifically engineered for foam cutting applications, offering exceptional precision and control. Its unique notch tooth design allows for clean and accurate cuts through various densities of foam materials, including polyurethane foam, memory foam, foam rubber and insulating material.
Flat Tooth DBSE
The Flat Top with Flat Notch Double Bevel Single Edge is an Hybrid which combines the Knife Edge with a Flat Notch to give a higher productivity through its interrupted cutting. Used on vertical, horizontal, carousel and CNC machines.
Products
Width in mm | Thickness in mm |
|---|---|
12 | 0.45 |
15 | 0.45 |
20 | 0.45 |
25 | 0.45 |
30 | 0.45 |
Width in mm | Thickness in mm |
|---|---|
0.4724 | 0.0177 |
0.5905 | 0.0177 |
0.7874 | 0.0177 |
0.9842 | 0.0177 |
1.1811 | 0.0177 |
Length in mm | Width in mm | Thickness in mm |
|---|---|---|
1770 | 90 | 1.20 |
1800 | 63 | 1.00 |
1970 | 85 | 1.20 |
Length in Inches | Width in Inches | Thickness in Inches |
|---|---|---|
69.6850 | 3.5433 | 0.0472 |
69.6850 | 2.4803 | 0.0393 |
77.5590 | 3.3464 | 0.0472 |